Valleys and bonnets - If you’re going to use valley or arris hip tiles, check the specification as ours come in a variety of internal angles to suit various roof pitches.We offer a range of ridge and hip options, and also valley tiles, arris hips and bonnets which enhance the visual appearance of a clay tiled roof. Think about the fittings - Purpose made fittings will ensure a stunning finish and also reduce the time spent making a site formed mitred hip, for example.This will enhance the appearance of a roof and add a charm and character you would expect from a high quality clay roof. Get the right blend of tiles – When using clay plain tiles, we recommend taking tiles and mixing them up from at least three pallets.Avoid dust inhalation by using cutting equipment fitted with dust extraction or suppression and always wear goggles, protective clothing, ear defenders and an approved respirator when mechanically cutting tiles. PPE is paramount - If you need to cut tiles, do it in a well ventilated area to avoid the inhalation of dust.These must be used with appropriate dust suppression. While the traditional method is a scribe and hammer, or pincers, you can use power tools that are specifically designed for a hard material, such as a diamond tipped masonry disc cutter. Use the right tools - As Andy has shown, cutting clay plain tiles doesn’t need to be difficult, as long as you use the right tools.Check manufacturer guidelines – Manufacturers will not usually guarantee roof coverings fixed outside of their guidelines, so speak to the architect or designer if you think there will be an issue.Where the roof fell outside BS 5534 parameters, we had to create an EPDM rubber gutter to channel the water to the lowest point of the curve to allow the water back over the tile and then make its way down the roof in the traditional manner. Waterproofing – The Quintain roof had a pitch of just 21 degrees in some areas which posed challenges when it came to waterproofing.We then layered the ‘thinner’ battens on top of each other to provide the necessary height required. Entire lengths of batten were reduced from 25mm thickness down to 13mm/12mm/9mm/8mm to promote the bending effect. So we had to precisely cut each batten to give us the ability to curve and bend it. Battens - The ‘snake-like’ shape of the roof at Quintain meant we couldn’t use a traditional approach to battening.I would say though that it takes many years of roofing expertise and craftsmanship to be able to create a curved roof of this nature! ![]() We used a double camber tile as it lends itself more to the curved roof because of its latitudinal camber. Creating curves – I get asked a lot about how we created the curved roof on Quintain House.Also consider using tile and a half as well as standard size tiles, to give you more flexibility when setting out the roof. ![]() Time spent at the beginning will prevent hassle later on.
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